Synthesis and Characterization of Carbon Nanofiber/phenolic Resin Nanocomposites
Mitra Yoonessi, Chemical Engineering, University of New Hampshire, Durham, NH 03857, Lionel Porcar, NIST Cold Neutron Research Center, National Institute for Standards and Technology, 100 Bureau Drive, Bldg. 235, STOP 8562, Gaithersburg, MD 20899, Hossein Toghiani, Chemical Engineering, Mississippi State University, 330 Swalm Circle President Dr., Mississippi State University, MS 39762, Robert Wheeler, Wright Patterson Air Force Research Laboratory, Materials and Manufacturing Directorate, 2975 Hobsonway,, WPAFB, OH and Charles U. Pittman, Department of Chemistry, Mississippi State University, Starkville, MS 39762

Since the discovery of carbon nanofiber and single wall carbon nanotubes (SWNT), tremendous efforts have been made to investigate their potential applications. These attempts range from Pt-Ru catalyst supports for direct methanol fuel cells, efficient hydrogen storage media, remotely-actuated shape-memory characteristics, nanocomposite reinforcements, electromagnetic shielding, and highly conductive coatings. In all cases the final properties are dictated by the inherent properties, interfacial characteristics, three dimensional orientation and morphology of the fibers.

Carbon nanofiber phenolic resin nanocomposites are of particular interest for high temperature applications such as rocket nozzles and precursor for carbon carbon composites. Incorporation of carbon nanofibers (CNF) into resole phenolic resin (Hitco 134A) resulted in improved thermal and dynamic mechanical properties of the nanocomposites. The extent of CNF dispersion and the morphological parameters of in-situ CNF within the nanocomposites and in D2O were obtained using small angle neutron scattering (SANS) and transmission electron microscopy. The scattering from dilute surface-oxidized CNF in D2O exhibits a Guinier plateau in the q range examined, indicating that isolated scatterers exist. A simplified polydisperse hollow cylinder form factor was used to interpret the geometrical parameters of dilute dispersions of these oxidized carbon nanofibers in D2O and carbon nanofibers within cured phenolic resin. The scattering from CNF/phenolic resin nanocomposites exhibited a q-4 power law behavior, indicating the presence of sharp interfaces between fiber and phenolic resin from which the interfaces were quantified.

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Nanoscale Structure in Polymers IV: Polymer Nanocomposites

The Preliminary Program for 2007 Annual Meeting