Tuesday, November 6, 2007 - 1:45 PM
237d

in-Situ Drifts Study On Model Pt/Ba/Al2O3 Nox Storage/reduction Monolithic Catalysts

Joshua L. Ratts1, Lasitha Cumaranatunge1, W.N. Delgass1, Neal W. Currier2, Aleksey Yezerets2, and Fabio Ribeiro1. (1) Chemical Engineering, Purdue University, 480 Stadium Mall Drive, West Lafayette, IN 47907, (2) Catalyst Technology and Emissions Chemistry, Cummins Inc., 1900 McKinley Ave., MC 50183, Columbus, IN 47201

Operating internal combustion engines in a lean burn operation offers higher fuel efficiency when compared to a stoichiometric burn operation. Current three-way catalysts do not effectively reduce NOx under lean burn exhaust conditions so one method proposed to reduce NOx emission is through a cyclic operation of the engine between lean and rich periods and the use of an NOx Storage/Reduction (NSR) catalyst. During the lean period NOx is stored on the catalyst and is subsequently reduced during the rich period.

An in-situ DRIFTS study was conducted on a 2.13%Pt/20%Ba/Al2O3 monolith and it was found that NOx is mainly stored in the form of bulk barium nitrates at 300°C. Very little of the NOx was stored on the alumina support due to the high surface coverage of barium. While saturating the catalyst at 150, 225, and 300°C with a mixture of 376 ppm NO2 and 12% O2, an apparent activation energy for the formation of barium nitrates was calculated to be 28 kJ mol-1. After completing storage/reduction cycles with NO2/O2 and NO2, it was found that the amount of NOx stored was 5% lower in the absence of oxygen. The same change was found through reactor experiments on the monolith. At 300°C, a gas mixture of 376 ppm NO/12% O2 forms barium nitrates and nitrites at the beginning of capture. However, the nitrites are oxidized to nitrates at later capture times. As the temperature is decreased, nitrites become a more prevalent surface species until at 150°C they are the main storage species. It was found that the DRIFTS response factor for barium nitrates was 1.4 times larger than for barium nitrites. When 5% CO2 was added to the storage/reduction cycles from 150°C to 300°C, barium carbonates were formed with their stabilities dependent on temperature. The addition of 5% H2O lowered the amount of NOx stored by forming hydroxyl groups on barium at all temperatures. More specifically, the addition of 5% H2O at 300°C to a lean phase with 376 ppm NO2/12% O2 lowered storage by 11% calculated from DRIFTS experiments and 5% calculated from reactor experiments. Similar results will also be presented on monoliths with varying barium loadings. More specifically, 1.87%Pt/8%Ba/Al2O3 and 1.79%Pt/4%Ba/Al2O3 monoliths will be studied.