In the past decades, considerable efforts have been made to produce pyrophoric iron substrates for military application. Usually, pyrophoric iron is prepared by thermal reduction of nanoparticles of Fe2O3 in hydrogen. However, the pyrophoric iron produced has a very short burning duration (<10sec) when exposed to oxygen or air. In this research, very promising compound LiFeX was identified as a substitute for nanosize α-Fe. Pyrophoric LiFeX was prepared by reduction of mesoporous LiFe5O8 in hydrogen at temperatures between 300oC and 600oC. It was found that synergy between Li and Fe did show better burning characteristics in air than pure α-Fe. Novel LiFeX pyrophoric substrates were made by dip coating or ultrasonic coating of LiFe5O8 on porous alumina, followed by thermal reduction in hydrogen. Details of preparation of LiFe5O8 and the formation of LiFeX will be presented. In addition, burning characteristics of LiFeX pyrophoric substrate will also be presented.
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