489834 Modeling and Monitoring of a Continuous Silylation Reaction

Edward Conder1, Carla Luciani2, Jonas Y. Buser2, Jeffrey Tan3, Adam D. McFarland2, Matthew C. Embry2, Scott A. May2, Mark S. Kerr4 and Luke Webster2, (1)Eli Lilly and Company, Indianapolis, IN, (2)Small Molecule Design and Development, Eli Lilly and Company, Indianapolis, IN, (3)Eli Lilly & Co, (4)Chemical Product Research and Development, Eli Lilly and Company, Indianapolis, IN

A multidisciplinary approach was utilized to develop a mechanistic kinetic model of a continuous silylation reaction within a drug substance chemical synthesis. Analysis by mid-infrared spectroscopy and 1H and 29Si-NMR were both valuable monitoring tools toward obtaining insight into the reaction kinetics.

A multi-step kinetic mechanism was proposed based upon the experimentation and orthogonal simulation results. The impact of reaction temperature, solvent concentration, and recipe were investigated. The model has been applied to both batch and continuous processes. Discussion will include sharing key learning from the model development and its application toward risk management and understanding the feasible operating region.


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