494815 The Role of Surface Barriers As Dominant Transport Mechanism in Hierarchically Structured Zeolites-- Application to the Alkylation of Benzene with Ethylene

Sanjeev M. Rao, Chemical & Biological Engineering, Rensselaer Polytechnic Institute, Troy, NY, Erisa Saraçi, Catalysis Center for Energy Innovation, Department of Chemical and Biomolecular Engineering, University of Delaware, Newark, DE, Roger Glaeser, Institute for Technical Chemistry, University of Leipzig, Leipzig, Germany and Marc-Olivier Coppens, Department of Chemical Engineering, University College London, London, United Kingdom

The meso-macropore network of a hierarchically structured zeolite catalyst is numerically optimized to
maximize the volume-integrated reaction yield in the ethylation of benzene to produce ethylbenzene
over zeolite H-ZSM-5. A hierarchical approach is used at multiple length scales to determine the optimal
pore network properties. The maximum volume-integrated reaction yield of the hierarchically structured
zeolite catalyst containing meso- and macropores is nearly twice the yield of a zeolite pellet containing
only macropores, at the same macroporosity. To bridge the gap between modeling and experiments, a
series of physical mixtures of ZSM-5 crystals and mesoporous silica, containing different weight fractions
of zeolite is synthesized and used in fixed bed reactor experiments to determine the optimal pellet structure
to maximize the conversion of ethylene. Comparison with reactor simulations of the zeolite composites
shows that the performance of the zeolite composites might be limited by surface barriers at the
external surface of the zeolite crystals, rather than by diffusion limitations within the meso-macropore
network of the pellets.

References:

Rao, S. M.; Saraci, E.; Glaeser, R.; Coppens, M.-O. Chem. Eng. J. 2017 (http://doi.org/10.1016/j.cej.2017.04.015)


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