Beneficial Uses of CO2: Preliminary Framework for Quantifying Impacts

Wednesday, April 4, 2012: 3:00 PM
335B (Hilton of the Americas)
Venkata Pradeep Indrakanti1, John Dutton2, James Ekmann3, John Huston1, Christopher L. Munson4, Richard. P. Noceti3 and George Rudins5, (1)Leonardo Technologies, Inc., Johnstown, PA, (2)Leonardo Technologies, Inc., Bannock, OH, (3)Leonardo Technologies, Inc., Pittsburgh, PA, (4)Leonardo Technologies, Inc., Montgomery Village, MD, (5)Leonardo Technologies, Inc., Falls Church, VA

Beneficial Uses of CO2: Preliminary Framework for Quantifying Impacts

We present a preliminary framework for quantifying the impact of existing or potential beneficial processes using CO2.  A beneficial use is an application which creates a market for CO2 producers and value to the end user.  The quantities of CO2 used in beneficial use applications may be small compared to the potential for CO2 mitigation from geologic carbon capture and storage (CCS).  Compared to geologic storage, using CO2 for beneficial purposes may be more valuable (e.g., hydrocarbon resource recovery), or may be perceived as having a lower risk (e.g., applications where carbon dioxide is consumed).  Income from high-value products produced from the beneficial use of a slipstream of captured CO2 could offset a portion of the capital and operating costs for CCS.  The higher-value potential and lower-risk perception may also accelerate the development of CO2 pipeline networks, and the deployment of novel technologies, in turn, enhancing prospects for geologic CCS.  For instance, CO2 used for enhanced oil recovery may also be injected into suitable saline formations adjacent to the oil reservoir, thereby reducing the need for additional infrastructure (wells, pipelines, equipment) at such locations.  In other cases, if the produced CO2 would be used within an industrial complex, only small modifications to existing pipeline networks may be needed.  We recognize that not all CO2-use processes are at similar levels of technology readiness.  Development of tools to assess impacts is nevertheless helpful because it provides a baseline for comparison of multiple CO2 use processes, collates current and potential beneficial impacts, and identifies game-changing scenarios which might significantly benefit a CO2-use process.

The framework was applied to three categories of CO2 uses:

      i.         CO2-enhanced hydrocarbon recovery: CO2-enhanced oil recovery (CO2-EOR), enhanced coal bed methane production (ECBM), enhanced gas recovery (EGR), enhanced gas hydrate recovery (EGHR), hydrocarbon recovery from oil shale, and the fracturing of reservoirs to increase oil/gas recovery.

    ii.         Non-consumptive or CO2-reuse applications: Processes where CO2 is not consumed directly, but re-used or used only once.  Examples include the use of CO2 for desalination, and as a solvent or a working fluid.

   iii.         Consumptive uses: Applications leading to the formation of minerals, or long-lived compounds from CO2 leading to net-carbon sequestration by ‘locking-up' carbon, e.g., production of carbonate minerals from CO2.

The framework for quantifying impacts is based on four elements:

      i.         Quantity of CO2 mitigated in the process or application (annual (metric tonnes [T] CO2eq/y) or cumulative (T CO2)),

    ii.         Unit value (beneficial impact) or cost (measured typically as $/T CO2eq),

   iii.         Energy consumed by the application, or net-energy saved by implementing this technology  (net-CO2 savings from the technology) and,

   iv.         Market potential of primary CO2 use and any by-products.

The first metric, quantity of CO2 mitigated, reflects direct-use and indirect-use/emission of CO2 in the process, subject to the availability of sufficient information.  Processes using CO2 from flue gas and other dilute sources have less indirect-CO2 emissions because they avoid the need for energy-intensive CO2 separation steps.  Another metric of relevance is the net-CO2 mitigation, closely related to the amount of energy consumed in the process (metric #3).  Typical examples are the use of electrical, thermal, or chemical energy in applications which chemically react, compress, or use CO2.  The net-CO2 used in the process, or mitigated per unit of process output (product) would therefore be the gross-amount of CO2 used per unit of product, less the amount of CO2 emitted during the process per unit of product.  Because (fossil) energy use and CO2 emissions are correlated, emissions from the CO2-use process can also be deduced by energy consumption, energy required for capture and/or disposal, energy penalty or energy gain, and the energy use avoided.

The costs of CO2 separation, compression, and delivery may be offset by a variety of methods under some carbon management regimes, but in the absence of a specific regime, they must be accounted for to estimate overall economic impacts of beneficial use applications or processes.  Economic impacts are best estimated with detailed lifecycle cost-benefit analyses, which require high-levels of detail about individual processes..  Instead, in this framework, a measure of value, “nominal net-positive benefit”, is defined as the value realized from the use of CO2 less the costs of raw materials involved in the CO2-use process.  This approach does not account directly for the capital and processing costs of CO2 utilization, which are process-specific and highly uncertain in some cases.  The costs of CO2 capture and compression are aggregated as the cost of high-pressure, pure CO2 (assumed to be 40 $/T).  Relative comparisons of net benefits from various beneficial uses are more relevant than the absolute values themselves.  Positive benefits are indicated by negative costs, and vice versa.

Table 1 - Metric Summary

 

 

CO2 Mitigation

(1) Amount of CO2 reduced (total : direct + indirect)

(1.1) Amount of captured CO2 utilized (direct reduction)

(1.2) Amount of CO2 consumed

(1.3) Is capture an intrinsic part of the process?

 

 

Benefits

(2) Cost of CO2 reduction/ tonne (total system basis)

(2.1) Cost of CO2 capture and processing

(2.2) Value of by-products

 

 

Energy Consumption

(3) Energy penalty/ gain for total system

(3.1) Energy required for capture and disposal

(3.2) Energy penalty/ gain for byproduct process

(3.3) Energy use avoided

 

 

Market
Potential

(4) Market size (potential tonnage removed from atmosphere)

(4.1) CO2 subjected to capture and storage

(4.2) CO2 sold to commercial markets for consumption or resource recovery

(4.3) Market size of by-products

 

 

 

(Nominal Benefit (Negative cost)) x Market size

The fourth metric in the framework is the market potential of CO2-use applications.  The market size sets an upper limit to the amount of CO2 that could be potentially used.  For example, the current or projected levels of demand will limit the amounts of CO2 that could be potentially converted to fuels, plastics, and carbonates.  In certain cases, the market size of by-products may be larger than that of the primary-use application itself.

Examples of application of these metrics to hydrocarbon recovery applications, consumptive uses and non-consumptive uses of CO2 will be discussed in the presentation.


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