Optical Coherence Tomography for the Inspection of Plasma-Sprayed Ceramic Coatings
Mr. Jocelyn Veilleux1, Dr. Christian Moreau2, Dr. Daniel Lévesque2, Mr. Marc Dufour2 and Prof. Maher I. Boulos1, 1Dept. of Chemical Engineering, Université de Sherbrooke, 2500 Boul. de l'Université, Sherbrooke, QC J1K 2R1, Canada, 2Industrial Materials Institute, 75, de Mortagne, Boucherville, QC J4B 6Y4, Canada

Optical coherence tomography (OCT) is evaluated as a promising technique for microstructure characterization of plasma sprayed ceramic coatings. OCT combines the principles of low coherence interferometry and optical heterodyne detection to obtain both a high sensitivity to weakly backscattered light and a high axial resolution. It thus can be used to accurately locate interfaces where the refractive index changes abruptly within translucent materials. In the present work, OCT is used to collect B-scan images of thin yttria stabilized zirconia (YSZ) coatings detached from their substrate. The interferograms forming the B-scans are then analyzed individually to successfully gather information related to light penetration depth inside coatings. The interferogram analysis also allows the evaluation of the refractive index of YSZ tetragonal phase. Thereafter, OCT images of plasma sprayed ceramic coatings will be shown and different approaches for establishing correlations between the microstructure and relevant OCT interferogram parameters will be presented.

Session 13: Properties, Characterization & Testing 3

The Preliminary Program for International Thermal Spray Conference And Exposition (ITSC) (May 15-18, 2006)