Q. Li, S. Li, W. Yang, Beijing Aeronautical Manufacturing Technology Research Institute, Beijing, China; J. Wu, Wuhan Research Institute of Materials Protection, Wuhan, China
The technology and thermal shock properties and thermal conductivity of plasma sprayed nanostructured yttria-stabilized zirconia thermal barrier coatings are studied in this paper. The TBCs on the substrate of Ni3Al based alloy IC-10 were fabricated by using of the nanostructured yttria-stabilized zirconia powder under certain plasma spraying conditions. By manipulating plasma spray process, the nanostructured TBCs were obtained. The specimens were thermally shocked from 1000°C, 1100 °C and 1200°C to the water which temperature was about 20°C and the morphology and microstructure of the TBCs were evaluated by light microscopy, scanning electron microscopy (SEM) and transmission electron microscopy(TEM). The thermal diffusivity was tested by a laser pulse method. The results showed that the nanostructured TBCs had a more than 30% reduction in thermal conductivity and the thermo shock lifetimes were much longer than that of the conventional TBCs.
Summary: The technology and thermal shock properties and thermal conductivity of plasma sprayed nanostructured yttria-stabilized zirconia thermal barrier coatings are studied in this paper. The TBCs on the substrate of Ni3Al based alloy IC-10 were fabricated by using of the nanostructured yttria-stabilized zirconia powder under certain plasma spraying conditions. By manipulating plasma spray process, the nanostructured TBCs were obtained. The specimens were thermally shocked from 1000�Ž, 1100 �Ž and 1200�Ž to the water which temperature was about 20�Ž and the morphology and microstructure of the TBCs were evaluated by light microscopy, scanning electron microscopy (SEM) and transmission electron microscopy(TEM). The thermal diffusivity was tested by a laser pulse method. The results showed that the nanostructured TBCs had a more than 30% reduction in thermal conductivity and the thermo shock lifetimes were much longer than that of the conventional TBCs.