TiNi Thin Film Technology: An Update
Dr. A.David Johnson1 and Dr. Valery Martynov2, 1TiNi Alloy Company, 13003 Neptune Drive, San Leandro, CA 94577, 2TiNi Aerospace, 2235 Polvorosa Avenue, San Leandro, CA 94577

Thin film Nitinol has been fabricated in laboratory quantities by many researchers since 1989.  A number of high quality publications exist.  This paper attempts to trace the development of technology, publications, people involved, and applications, from the perspective of a group involved in the process.

Some experience gained and lessons learned will be discussed. Vacuum sputter deposition produces TiNi film with desirable thermo-mechanical properties if several critical process parameters are controlled.  Microlithography and chemical milling, the MEMS processes, have been used to fabricate microactuators combining TiNi with silicon and to make patterned free-standing superelastic film.  For these, selective etching places requirements on selection of chemicals and sequences of operations.

Use of TiNi thin film in products has been limited.  Some examples of efforts to market TiNi film will be cited, with suggestions about future directions.

Session 5: Thin Films, Powder, and Porous Materials

The Preliminary Program for The International Conference on Shape Memory and Superelastic Technologies (May 7-11, 2006)